Product Overview
Our High Quality And Cheap Price Custom Injection Plastic Products Oem Abs Plastic Parts Molded provide cost-effective solutions for industries requiring high-volume production and design flexibility. Using multi-cavity molds (P20 steel with H13 cores) and high-speed injection molding machines (Toshiba EC160S and Haitian MA3800), we produce ABS (impact-resistant), PEEK (high-temperature), and PP (chemical-resistant) parts with ±0.05 mm tolerance . From consumer electronics housings with textured surfaces to automotive interior components with Class A finishes, our solutions combine smooth surfaces (Ra ≤1.6 μm) with complex geometries, ensuring competitive pricing (10–15% lower than industry averages) without compromising quality.
Features
Precision Molding
Achieve ±0.03 mm dimensional accuracy on small parts (e.g., 10mm switch buttons) and ±0.1 mm on large components (e.g., 500mm dashboard panels) using Moldflow CAE simulation (for gate optimization) and hot runner systems (Synventive E-Multi) to eliminate weld lines .
Support for insert molding (metal threads, magnets) and overmolding (TPE on ABS) to integrate functional elements in a single process, reducing assembly costs by 25%.
Material Diversity
Process engineering plastics (PEEK for 250°C service, POM for low friction) and flame-retardant materials (UL 94 V-0 rated PC/ABS) with minimum wall thickness of 0.8 mm (with 0.5mm ribs) .
Specialized handling for UV-resistant materials (ASA+PC blend) using carbon black stabilization and weathering additives, ensuring 5-year color retention in outdoor applications.
Automated Production
Fanuc LR Mate 200iD robots for part removal and Keyence vision inspection systems ensure 100% quality control with <0.1% defect rate, supported by SPC charts (CPK ≥1.33) .
Mold temperature control (±1°C via Wittmann Tempro plus) reduces warpage by 50%, enabling consistent part dimensions across production runs.
Surface Finishes
Offer texturing (SPI #1–#6, including leather and sandblast patterns), 2K painting (for color-matched soft-touch surfaces), and electroplating (nickel, chrome) for metallic aesthetics.
Medical parts undergo gamma sterilization (25–40 kGy) and particulate testing (ISO 14644-1 Class 8) for surgical instrument compliance .
Applications
Consumer Electronics: Mobile phone cases (IP67 rated, drop-tested 1.5m), laptop hinge covers (impact resistance ≥10J), and smartwatch chargers (UL 60950 certified).
Automotive: Dashboard trim (VOC emissions ≤100 μg/m³ per VDA 278), door handle escutcheons (scratch resistance ≥3H), and air vent grilles (airflow efficiency ≥90%).
Medical: Disposable syringe barrels (USP Class VI compliant, leak-tested at 30 psi), diagnostic device housings (chemical resistance to isopropyl alcohol), and orthopedic brace components (flexural strength ≥50 MPa).
Industrial: Valve actuators (chemical resistance to oils/solvents), conveyor guide rails (coefficient of friction ≤0.3), and electrical enclosures (IP65 rated).
Custom Service
Design for Manufacturability (DFM) Support: Free analysis of draft angles (minimum 1° for PP), sink marks (≤0.1mm depth), and undercuts (solutions via side pulls or collapsible cores).
Rapid Tooling: Prototype molds completed in 7–10 days using 7075 aluminum tooling (30–50 shots) for cost-effective low-volume production (100–500 parts).
Full Traceability: QR-code labeling linked to material certificates (ISO 10993 for medical), process parameters, and inspection logs (available via cloud portal).
