| Name | Spare Parts CNC Machine Steel Stainless Brass Wire EDM Formal Machining |
| Material | Aluminum: 2000 series, 6000 series, 7075, 5052, etc. |
| Process | CNC Turning Milling |
| Application | Industrial Equipment |
| Equipment | CNC Machining Centres |
| Drawing Format | 2D/(PDF/CAD)3D(IGES/STEP) |
| OEM/ODM | Accecpted |
| MOQ | 1 Piece |
| Applicable Industries | Building Material Shops, Manufacturing Plant, Energy & Mining |
| CNC or Not | CNC |
| Lead Time | 3-5 days for sample orders and 10-15 days for bulk orders after order confirmation |
Our Spare Parts CNC Machine Steel Stainless Brass Wire EDM Formal Machining provides high-precision replacement components for industries requiring exact replicas of obsolete or damaged parts. Using CNC wire EDM (electrical discharge machining) systems from Sodick and Swiss-type CNC machining centers, we produce parts from stainless steel 316, brass C36000, and tool steel H13 with ±0.005 mm dimensional accuracy . Whether for industrial machinery (e.g., injection molding machines) or medical devices (e.g., surgical robots), our solutions ensure material consistency (verified via XRF analysis) and long-term durability through rigorous testing.
Achieve ±0.002 mm tolerance on micro-components (e.g., 0.5mm diameter shafts for watch mechanisms) and ±0.01 mm on larger parts (e.g., 200mm long gears for industrial equipment) using low-voltage EDM technology (50–300V) and precision guide rollers with ceramic bearings for minimal wear .
Support for multi-axis wire EDM (4-axis) to create intricate shapes like tapered holes (0.1–10° angles) and undercuts (up to 5mm depth) without secondary operations.
Process hardened steels (HRC 60+) and tungsten carbide (HRC 90) using brass or molybdenum wires (0.02–0.3mm diameter) with adaptive tension control to prevent wire breakage .
Specialized handling for corrosion-resistant materials (stainless steel 316L, titanium Ti-6Al-4V) with post-processing passivation to enhance longevity in marine and medical applications.
Convert physical samples into CAD models using 3D scanning (Artec Eva scanner with accuracy ±0.02 mm) and Geomagic Design X software for parametric modeling, ensuring legacy part replication with 99.9% accuracy.
Offer material analysis (XRF spectroscopy) to identify alloy composition, followed by heat treatment matching to replicate original material properties like hardness and tensile strength.
Provide mirror polishing (Ra ≤0.05 μm for optical components), nitriding (case depth 0.1–0.5mm for wear resistance), and PVD coating (titanium nitride, 2–5 μm thickness) to extend part lifespan by 300% in high-wear applications.
Medical parts undergo gamma sterilization (25–40 kGy) and biocompatibility testing (ISO 10993) for surgical instrument compliance .
Industrial: Hydraulic valve spools (leak-tested to 10,000 psi), gearbox synchronizer rings, and injection mold cores/cavities with texturized surfaces.
Medical: Implantable device components (biocompatible 316L stainless steel), dental prosthetics with precision fit, and surgical robotics joints with zero backlash.
Aerospace: Turbine blade root slots (±0.005 mm tolerance for vibration resistance), landing gear bushings, and aircraft fasteners with fatigue-resistant threading.
Defense: Firearm trigger mechanisms (±0.01 mm trigger pull consistency), missile guidance system components, and armor piercing tooling.
Rapid Replacement Parts: Expedited tooling (7–10 days) for urgent orders, with 24/7 production support for critical breakdown scenarios in manufacturing lines, reducing downtime by 50%.
Complex Geometry Solutions: Expertise in micro-EDM (features ≤0.1mm for electronics) and thread cutting (M0.5–M10 metric threads, UN 0–80 imperial threads) for precision instruments and watchmaking.
Full Compliance: ISO 9001:2015 and AS9100D certifications, with First Article Inspection Reports (FAIR) and PPAP documentation (levels 1–5) for automotive and aerospace clients requiring strict quality validation.
