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Our CNC Machined Prototyping Drilling Wire EDM Broaching Micro Machining services offer a comprehensive solution for creating precision components through a combination of advanced manufacturing techniques. Designed for both rapid prototyping and high - volume production, this service integrates multiple processes including CNC machining, drilling, wire electrical discharge machining (EDM), broaching, and micro machining to handle the most complex geometries and tightest tolerances.
CNC machining forms the backbone of our process, enabling precise material removal from a wide range of metals (aluminum, stainless steel, titanium) and plastics. Drilling capabilities span from standard through - holes to deep - hole drilling with strict straightness requirements. Wire EDM excels at cutting intricate profiles in hard materials without mechanical stress, ideal for components with sharp corners or thin walls. Broaching ensures accurate internal and external keyways, splines, and slots, while micro machining addresses features as small as 0.1mm, perfect for medical and optical devices.
1. Multi - Process Capability: By combining CNC machining, drilling, wire EDM, broaching, and micro machining under one roof, we eliminate the need for multiple subcontractors, streamlining project management and ensuring consistent quality across all operations.
2. Rapid Prototyping: Our fast turnaround prototyping services allow clients to validate designs quickly, with first articles often delivered within 5 - 7 days for simple parts. This is critical for product development cycles in industries like robotics and consumer electronics.
3. Micro Precision: Specialized micro machining equipment achieves tolerances as tight as ±0.001mm and surface finishes down to Ra 0.2μm, making us a leader in manufacturing miniature components for microfluidics, aerospace sensors, and watchmaking.
4. Material Agnostic: Whether working with soft aluminum, hardened tool steel, or exotic materials like Inconel and PEEK, our processes are optimized to maintain precision and efficiency, ensuring no compromise between material choice and part performance.
R&D Prototyping: Engineers and innovators use our services to transform CAD models into functional prototypes, testing form, fit, and function before committing to mass production. This is particularly valuable for automotive startups and industrial equipment designers.
Aerospace & Defense: High - temperature resistant materials like titanium alloys are machined into aerospace brackets, missile components, and avionics parts, with wire EDM ensuring burr - free edges in safety - critical applications.
Optics & Electronics: Precision drilled holes and micro - milled surfaces are used in optical mounts, RF connectors, and semiconductor packaging, where dimensional accuracy directly impacts signal integrity and device performance.
Q: What file formats do you accept for design submissions?
A: We work with standard CAD formats including STEP, IGES, STL, and native files from SolidWorks, AutoCAD, and CATIA. Detailed 2D drawings with tolerance specifications are also welcome.
Q: Can you machine parts with both macro and micro features?
A: Absolutely. Our hybrid machining centers are equipped with interchangeable tooling systems, allowing us to switch between standard and micro end - mills seamlessly, even within the same part program.
Q: How do you ensure quality in multi - process components?
A: Each operation is inspected using coordinate measuring machines (CMM), optical comparators, and profilometers. We provide detailed inspection reports (FAI) for every order, documenting compliance with your specifications.
Q: Is there a size limitation for micro machined parts?
A: Minimum feature size starts at 0.1mm, while maximum part dimensions depend on the process: CNC machining handles up to 500mm, wire EDM up to 300mm, and micro machining up to 50mm. Contact us with your specific dimensions for a feasibility assessment.
| Name | CNC Machined Brass Stainless Steel Rapid Prototyping Drilling Wire EDM Broaching Micro Machining |
| Service | Warm and quick response service provided by our professional Export Sales Team with many years' experience in handling exports to the US, Europe, Japan and other countries and regions |
| Material Available | Aluminum, Stainless Steel, Carbon Steel, Brass, Bronze, Copper, Titanium and etc |
| Surface Treatment Available | Anodized, Nickel Plated, Zinc Plated, Chrome Plated, Passivation, Electrophoresis, Electropolishing, Painting, Powder Coated, etc |
| Method | CNC machining |
| Material | Stainless Steel,Aluminium,Brass |
| Surface treatment | Smooth,Sandblasting,Anodizing,Electroplating,Zinc Plating are okay |
| Tolerance | +/- 0.005 mm |
| MOQ | 5 |
| Drawing Formats | PRO/E, Auto CAD, Solid Works , UG, CAD / CAM / CAE, PDF |
| Drawing Format | PDF/DWG/IGS/STP/ etc |
Technical name: Wire EDM
Working principle: Precision cutting is performed by pulse voltage between thin metal wire electrode and workpiece using the principle of electric spark discharge.
Applicable materials: Suitable for carbide, die steel, stainless steel, etc., especially materials that cannot be processed by traditional machining.
Processing accuracy: It can achieve micron-level accuracy, suitable for processing complex shapes, and has smooth surface quality, reducing the need for subsequent processing.
Advantages: Widely applicable to conductive and hard materials, low thermal impact retains the physical properties of the workpiece, and although the equipment investment is high, it has a high cost-effectiveness in the long run.
Future development: With the continuous advancement of technology, it will become more intelligent and automated in the future, supporting more application areas.
