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Five-axis CNC machining is an advanced manufacturing process that enables the production of complex parts with high precision and efficiency. Unlike traditional three-axis machining, which allows movement along X, Y, and Z axes, five-axis CNC machines can rotate around two additional axes, typically labeled A and B. This enhanced mobility allows for continuous adjustment of the cutting tool in relation to the workpiece, resulting in more intricate geometries and improved surface finishes.
The principle behind five-axis machining lies in its ability to approach a workpiece from virtually any angle. The workpiece is secured on a rotating table or spindle, while the cutting tool is mounted on a moving head that can tilt and swivel. By synchronizing the movements of all five axes, the machine can maintain optimal tool-to-workpiece orientation throughout the entire machining process. This capability minimizes the need for multiple setups, reducing cycle times and increasing productivity.
In practice, the process begins with CAD (Computer-Aided Design) software where engineers design the part. This digital model is then converted into a set of instructions through CAM (Computer-Aided Manufacturing) software, which tells the CNC machine how to move and operate. Advanced algorithms ensure that the tool paths are optimized for speed, material removal rate, and finish quality.
During machining, coolant is often applied to manage heat and prolong tool life. High-speed spindles may be used to achieve superior surface finishes and tighter tolerances. After machining, parts undergo inspection to verify dimensional accuracy and surface integrity. Post-processing steps like deburring or surface treatments might also be necessary depending on the application.
Five-axis CNC machining is particularly beneficial for industries requiring complex components, such as aerospace, automotive, and medical device manufacturing. It offers unparalleled flexibility, allowing manufacturers to produce highly customized parts efficiently and with exceptional precision. The technology supports innovation by enabling the creation of designs that would be impossible or impractical to manufacture using conventional methods.
Technical Parameter
Name | Custom Precision Parts CNC 5 Axis Machining Center Micro Machining Mechanical Parts |
Place of Origin | Guangdong, China |
Type | Broaching, DRILLING, Etching / Chemical Machining, Laser Machining, Milling, Other Machining Services, Turning, Wire EDM, Rapid Prototyping |
Micro Machining or Not | Micro Machining |
Model Number | OEM |
Keyword | CNC machining Aluminum Service custom metal parts |
Material | Plastic:Acetal/POM/PA/Nylon/PC/PMMA/PVC/PU/Acrylic/ABS/PTFE/PEEK etc. |
Surface Treatment | Stainless Steel/Titanium/Aluminum/Brass etc |
Process | CNC turning and milling |
Surface treatment | Customer's Request |
Service | Customized OEM CNC Machining |
2016 Established
2000 ㎡ Production Plant
50+ STAFFS
1000,000 piece/month Production Capacity
One-stop solution
From design, drawing, machining, surface treatment, assembly, packaging to shipping.
Personalization
We fully support your personalization and provide you with the smallest order service (MOQ: 1pcs) sample production as soon as 24 hours.
Quality assurance
We have a professional team to control the quality. Experienced engineers, precision machines, CMM and closed loop QC system, 100% inspection to ensure high quality products when shipped.
Customer service
Each customer has a dedicated sales person to provide timely technical support and after-sales service.
Customized service process
Surface treatment processing technology
Anodising
Sandblasting
Silkscreen
DLC Coating
Electroplating
Nickel plating
Polishing
Laser Marking
Five-axis CNC machining, known for its precision and versatility, often requires subsequent surface treatments to enhance part performance and aesthetics. Common surface treatments include:
Anodizing: This electrochemical process creates a durable, corrosion-resistant aluminum oxide finish on aluminum parts, available in various colors. It also increases wear resistance.
Painting and Powder Coating: These coatings provide color and protect against environmental factors. Powder coating, in particular, offers a hard finish more durable than conventional paint.
Electroplating: Deposits a thin layer of metal (such as chromium, nickel, or gold) onto the surface, improving appearance, corrosion resistance, and conductivity.
Polishing: Removes minor imperfections and enhances the luster of the surface. Mechanical polishing uses abrasives, while chemical polishing employs etchants.
Bead Blasting: A finishing method that softens edges and produces a uniform matte finish by propelling fine glass beads at high pressure.
Laser Marking: Utilizes a laser beam to engrave or mark parts with text, logos, or serial numbers without affecting material integrity.
Chemical Film Conversion: Applies a protective layer through chemical reactions, enhancing corrosion protection and adhesion for paints or coatings.
Product application diagram material classification
Aluminum
Copper
Stainless steel
Plastic
Factory workshop display
High-speed rail auto parts
Medical device accessories
Motor electromechanical parts
Beauty instrument
Household appliance accessories
Electronic casing
Aerospace spare parts
3D printed accessories
5-axis CNC machining (5-AXIS CNC machining) plays a key role in multiple application scenarios due to its ability to achieve high-precision machining of complex shapes. The following are the main application scenarios:
1、Aerospace: Manufacture of key components of aircraft and spacecraft, such as engine blades, wing structures, and fuselage frames. These components require extremely high precision and complex geometry, and five-axis machining ensures high quality and reliability.
2、Automotive manufacturing: For the production of engine blocks, transmission housings and other driveline components. Five-axis machining helps improve fuel efficiency while meeting the strict design and functionality requirements of modern vehicles.
3、Medical equipment: Manufacturing medical instruments such as surgical tools, orthopedic implants and diagnostic imaging devices. The technology is capable of achieving micron level accuracy and surface finish standards required in the medical field.
4、Mold and Stamping: Create precision molds for plastic injection molding or sheet metal stamping. Five-axis machining shortens the mold manufacturing cycle and can handle more complex mold designs.
5、Energy industry: including oil and gas and renewable energy, for the production of turbine blades, pumps and other mechanical parts that can withstand high pressure and temperature. These applications require rugged and precise components for harsh working environments.
6、Consumer electronics: smart phone casings, laptop frames and various small electronic devices. With the increasing miniaturization of products, five-axis machining has become an indispensable technical means to achieve compact design.
Factory workshop display
FAQ
Q1: How long is your delivery time?
A1: 3-5 days for sample orders and 10-15 days for bulk orders after order confirmation. Depending on your specific project, we can expedite it for you.
Q2: What is your MOQ? Can you make machined parts according to our samples?
A2: 1 piece, yes, we accept sample processing and processing by drawing.
Q3: Will my drawings be divulged if you benefit?
A3: No, we pay much attention to protect our customers’ privacy of drawings, signing NDA is also accepted if need.
Q4: How to control product quality?
A4: First full size inspection—Mass production—Check process (3 hours sampling)—100% Shipping random checks.
We have professional QC team, control the quility during the mass production and inspect the completely goods before shipping.
Q5: What is your terms of payment ?
A5: Payment<=5000USD, 100% in advance. Payment>=5000USD, 50% T/T in advance ,balance before shippment.