Custom Extrusions Aluminum Profile Powder Coating Windows Aluminium Profiles

Technical Parameter

Product Overview

Our Custom Extrusions Aluminum Profile Powder Coating Windows Aluminium Profiles offer versatile architectural solutions for industries requiring lightweight strength and corrosion resistance. Crafted from 6063-T5 (for general structural use) and 6061-T6 (for high-strength applications) alloys, these profiles combine high tensile strength (160 MPa) with customizable surface finishes—ideal for window frames, curtain walls, and modular furniture . With CNC-controlled extrusion dies (precision ±0.05mm) and automated powder coating lines (GEMA equipment), we deliver bespoke designs that balance aesthetics, energy efficiency, and durability.

Features

Structural

Achieve bending radii as low as 2× material thickness for complex shapes like circular window frames and angled brackets with minimal springback, verified via 3D scanning post-forming .

Integrated thermal breaks (PA66 GF25 nylon strips) reduce heat transfer by 40%, meeting EU EN 14351-1 energy efficiency standards and reducing HVAC costs in commercial buildings.

Design Flexibility

Create unique cross-sectional shapes (e.g., T-slots for modular systems, hollow channels for cable management) with ±0.1 mm dimensional control and surface roughness Ra ≤1.6 μm for seamless assembly .

Support for multi-chamber profiles (up to 6 chambers) to improve sound insulation (STC ≥35 dB for office partitions) and structural rigidity (deflection ≤L/200 under load).

Durable Finishes

Choose from polyester powder coating (60–80 μm thickness with RAL color matching, 100,000+ color options), PVDF fluorocarbon spraying (Kynar 500 resin for UV resistance), and wood grain embossing (12 patterns including oak, walnut) with Class 2 Qualicoat certification .

Salt spray resistance up to 1,000 hours (ASTM B117) for outdoor applications like patio doors, sunshades, and coastal building facades.

Modular Assembly

Click-fit connectors and hidden fasteners enable tool-free installation, reducing on-site labor costs by 30% compared to welded steel structures.

Interchangeable components allow easy reconfiguration for dynamic spaces like exhibition booths, retail displays, and temporary event venues, supporting sustainability through reuse.

Applications

Architecture: Energy-efficient window frames (U-value ≤1.2 W/m²K for passive house standards), curtain walls (tested to 1500Pa water resistance), and balcony railings (load capacity 500N/m for safety compliance).

Furniture: Modular kitchen cabinets (with soft-close hinges and adjustable shelving), office partitions (acoustic rating ≥25 dB for privacy), and retail display systems with quick-change capabilities.

Automotive: Lightweight trailer frames (weight reduction 40% vs. steel for improved fuel efficiency), EV charging station enclosures (IP65 rated for weather protection), and battery pack housings with thermal management channels.

Industrial: Conveyor system guide rails (wear-resistant powder coating), machine guards (ISO 13857 compliant for safety), and material handling racks (static load 200kg/m with uniform distribution).

Custom Service

Precision Cutting: ±0.2 mm tolerance on lengths from 0.5–12 meters using CNC sawing machines with chip collection systems, with no minimum order quantity for standard profiles and 10-piece minimum for custom designs.

Specialized Coatings: Anti-fingerprint coatings for high-touch surfaces (e.g., elevator interiors) and UV-resistant PVDF (color retention ≥95% after 10 years outdoor exposure) for coastal and high-sunlight regions.

Hardware Integration: Pre-drilled holes (±0.1mm position accuracy), mitered corners (45°±0.5° for seamless joints), and slot machining for seamless fitting of hinges, handles, locks, and glass panels with silicone gaskets.