Product Overview
Our Customization Price Steel CNC Stamping Bending Stainless Steel Laser Cutting Sheet Metal Parts provide cost-effective solutions for industries requiring high-volume production and design flexibility. Using multi-cavity progressive dies and 20000W fiber laser cutters (e.g., Trumpf TruLaser 3030 with BrightLine fiber technology), we produce stainless steel 304/316 (corrosion-resistant), aluminum 6061 (lightweight), and galvanized steel (rust-resistant) parts with ±0.1 mm tolerance . From consumer electronics housings to automotive brackets, our solutions combine smooth edges (burr height ≤0.05 mm) with complex geometries (e.g., louvered vents, embossed logos), ensuring competitive pricing without compromising quality.
Features
Precision Stamping & Bending
Achieve ±0.03 mm dimensional accuracy on small parts (e.g., 10mm electrical connectors) and ±0.1 mm on large components (e.g., 500mm appliance panels) using progressive dies (up to 20 stations) and hydraulic press brakes (200–315 tons with CNC backgauges) .
Support for hemming (edge radius ≤0.5mm for safety), embossing (depth 0.5–2mm for branding), and knurling (pattern pitch 0.5–1mm for grip) to enhance structural integrity and aesthetics.
Laser Cutting
Cut 0.5–25 mm thick sheets with ±0.05 mm positional accuracy using high-power fiber lasers (20000W) and automatic nesting software (e.g., Radan) that optimizes material utilization by 22% .
Process high-reflectivity materials (copper, brass) with argon gas assist (flow rate 20–30 L/min) to minimize oxidation and achieve clean, oxide-free edges (no post-processing required).
Automated Production
Robotic material handling (6-axis Fanuc robots) and AI-driven quality inspection (vision systems with 0.01mm resolution) ensure 100% defect-free parts with <0.1% rejection rate .
Tooling lifespan of 500,000+ cycles for stamping dies (made from S7 tool steel) reduces per-unit costs for long runs, with quick-change tooling (30-minute setup) for short runs.
Surface Finishes
Offer powder coating (20–80 μm thickness, RAL color matching with ΔE ≤1) for durability, galvanizing (ASTM A123, zinc coating 85μm) for corrosion resistance, and electroplating (nickel, chrome with 20μm thickness) for aesthetics .
Medical parts undergo gamma sterilization (25–40 kGy) and cleanroom packaging (ISO Class 8) to meet healthcare standards (FDA 21 CFR Part 820).
Applications
Automotive: Engine brackets (fatigue resistance ≥500 MPa for 10⁵ cycles), door hinges (salt spray resistance ≥500 hours), and exhaust system components (heat resistance up to 600°C).
Consumer Electronics: Laptop chassis (IP67 rated for dust/water resistance), server racks (load capacity 1000kg), and 5G antenna housings (RF transparency ≥90% at 3.5GHz).
Industrial: Enclosures (NEMA 4X for harsh environments), conveyor system parts (wear resistance ≥10,000 hours), and agricultural machinery components (impact resistance ≥20 J).
Energy: Solar panel mounts (salt spray resistance ≥1000 hours for coastal areas) and wind turbine brackets (static load capacity 5000kg).
Custom Service
Design for Manufacturability (DFM) Support: Free analysis of bend radii (minimum 1× material thickness to prevent cracking) and tolerance stacking to optimize part geometry, reducing production costs by 15–20%.
Rapid Prototyping: Prototype parts completed in 5–7 days using aluminum tooling (30–50% faster than steel) for low-volume testing, with 3D printed fixtures for quick validation.
Full Traceability: QR-code labeling linked to material certificates (ISO 10993 for medical, EN 10204 3.1 for metals) and inspection logs (CMM reports, visual inspection records) for regulatory compliance.
