Product Overview
Our Custom Metal Laser Cutting Service Laser Cut Parts delivers ultra-precision sheet metal components for industries requiring complex geometries and rapid prototyping. Leveraging fiber laser technology (6000W power from IPG Photonics systems) and CNC-controlled motion systems with 0.001mm linear encoder resolution, we specialize in cutting aluminum 6061/7075, stainless steel 304/316, and brass C36000 with ±0.025 mm dimensional accuracy . From automotive brackets with complex cutouts to medical device components with micro-perforations, our solutions combine burr-free edges (Ra ≤1.6 μm) with material thicknesses from 0.5–25 mm, ensuring cost-effective production for both prototypes (1–50 parts) and large-scale orders (10,000+ parts) with consistent quality.
Features
Extreme Precision Cutting
Achieve ±0.01 mm tolerance on small features (e.g., 1mm diameter holes for sensor mounting) and ±0.05 mm on larger structures (e.g., 1000mm x 2000mm architectural panels) using closed-loop feedback systems and automatic focal length adjustment that compensates for material thickness variations .
Support for multi-axis laser cutting (3/4-axis) with rotary axes to create intricate 3D geometries like turbine blades with contoured surfaces and heat exchanger fins with louvered designs.
Material Diversity
Process non-ferrous metals (aluminum, copper, brass) and ferrous metals (stainless steel, carbon steel, galvanized steel) with minimum kerf width of 0.1 mm to maximize material utilization .
Specialized handling for high-reflectivity materials (copper, brass) using pulsed laser technology with adjustable frequency (1–500 kHz) to reduce heat-affected zones (HAZ ≤0.2 mm), preventing material warpage in thin gauges.
Rapid Prototyping & Scalability
Prototype orders completed in 1–3 days with automated nesting software (e.g., SigmaNEST) that optimizes part placement to minimize material waste by 20%, supported by instant DXF/DWG file processing .
Scale to high-volume production (10,000+ parts/month) using automated load/unload robotic systems and 24/7 machine operation with remote monitoring for uninterrupted output.
Comprehensive Surface Treatments
Offer deburring (manual or vibratory tumbling), passivation (per ASTM A967 for stainless steel), powder coating (60–80 μm thickness with RAL color matching), and electroplating (nickel, chrome, zinc) to meet functional and aesthetic requirements.
Medical-grade parts undergo biocompatibility testing (USP Class VI) and cleanroom processing to ensure they meet FDA standards for surgical instrument components .
Applications
Automotive: EV battery housings (IP67 rated for water/dust resistance), exhaust system flanges, and structural brackets with weight-optimized cutouts.
Medical: Surgical tool trays (Ra 0.8 μm finish for easy sterilization), MRI-compatible implants (non-magnetic 316L stainless steel), and diagnostic equipment chassis.
Aerospace: Lightweight aircraft brackets (weight reduction 30% vs. steel equivalents), fuel system components with leak-tight tolerances, and satellite frames with thermal management features.
Industrial: Machine guards (ISO 13857 compliant for safety), conveyor system guide rails, and precision fixtures for CNC machining centers.
Custom Service
Design for Manufacturability (DFM) Support: Free CAD file analysis (SolidWorks/STEP/DXF formats) within 24 hours to optimize part geometry for laser cutting, suggesting corner radii, hole spacing, and material selection to reduce costs by 15–20%.
Complex Geometry Solutions: Expertise in micro-laser cutting (features ≤0.5mm for electronics) and deep engraving (0.5mm depth for part numbering/traceability) for electronics, jewelry, and aerospace applications.
Full Traceability: QR-code labeling linked to material certification reports (mill test certificates), inspection logs with CMM verification data, and process parameters for aerospace and medical compliance audits.
