Custom Sheet Metal Fabrication & Laser Cutting Parts

Product Overview

Our custom sheet metal fabrication and laser cutting services deliver cost-effective, high-precision parts for industries that need production flexibility at scale. Using 20 kW fiber laser cutting and multi-station progressive dies, we manufacture parts from stainless steel (304/316), aluminum (6061) and galvanized steel with tolerances down to ±0.1 mm — from consumer electronics housings to automotive brackets. Smooth edges (burr height ≤0.05 mm) and complex geometries (louvered vents, embossed logos) come as standard, with competitive pricing that never compromises quality.

Features

• Precision stamping & bending — ±0.03 mm dimensional accuracy on small parts (e.g., 10 mm electrical connectors) and ±0.1 mm on large components (e.g., 500 mm appliance panels), using progressive dies (up to 20 stations) and CNC press brakes. Hemming (edge radius ≤0.5 mm), embossing (depth 0.5–2 mm) and knurling available for structural and visual quality.

• High-power laser cutting — cuts 0.5–25 mm sheets with ±0.05 mm positional accuracy; automatic nesting software improves material utilization by up to 22%. Copper and brass cut cleanly with gas assist, leaving oxide-free edges that need no post-processing.

• Automated production & quality control — robotic material handling and vision-based inspection keep rejection rates below 0.1%; long-life tooling (500,000+ cycles) lowers per-unit cost for high-volume runs, with quick-change tooling (30-minute setup) for short runs.

• Surface finishes — powder coating (20–80 μm, RAL color matching), galvanizing (ASTM A123, zinc coating 85 μm) and nickel/chrome plating for durability and aesthetics. Medical-grade options (gamma sterilization, cleanroom packaging) available on request.

Applications

• Automotive — engine brackets, door hinges (≥500 h salt-spray resistance), exhaust system components (heat resistance up to 600 °C).

• Consumer electronics — laptop chassis, server racks, 5G antenna housings.

• Industrial — enclosures (NEMA 4X for harsh environments), conveyor system parts, agricultural machinery components.

• Energy — solar panel mounts (salt-spray resistant for coastal areas), wind turbine brackets.

Custom Service

• Design for Manufacturability (DFM) support — free analysis of bend radii (minimum 1× material thickness to prevent cracking) and tolerance stacking to optimize part geometry and reduce production costs.

• Rapid prototyping — prototype parts in 5–7 days with aluminum tooling for low-volume testing, plus 3D-printed fixtures for quick validation.

• Full traceability — QR-code labeling linked to material certificates and inspection logs (CMM reports, visual inspection records) for regulatory compliance.