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Sheet metal bending is a critical process in manufacturing, enabling the transformation of flat metal sheets into three-dimensional structures. This technique involves applying force to bend the sheet around an axis without causing it to crack or deform improperly. Precision is paramount, as even slight variations can affect the final product's functionality and aesthetics.
The process typically uses press brakes, which consist of a set of dies that shape the metal as it is pressed between them. Modern CNC (Computer Numerical Control) press brakes offer enhanced accuracy and repeatability, capable of executing complex bends with minimal setup time. They can handle various materials, including steel, aluminum, and stainless steel, each requiring specific considerations due to differences in material properties like thickness and yield strength.
Sheet metal bending finds extensive application across industries. In automotive manufacturing, it produces body panels and structural components; in construction, it forms parts for HVAC systems and architectural elements. Electronics rely on bent metal for enclosures and heat sinks. The aerospace industry benefits from lightweight yet robust parts fabricated through precise bending techniques. Custom fabrication shops also leverage this process to create bespoke items tailored to unique specifications.
The choice of bending method depends on factors such as part complexity, production volume, and required tolerances. Techniques include air bending, bottoming, and coining, each offering distinct advantages. Proper tooling and skilled operation ensure high-quality results, making sheet metal bending an indispensable component of modern manufacturing.
Technical Parameter
Product name | Custom Sheet Metal Fabrication Bending Sheet Metal Stamping Parts |
Special Pipe | API Pipe, Other, Thick Wall Pipe |
Certificate | ISO9001 |
Processing Service | Welding, Punching, Cutting, Bending, Decoiling |
Standard | Bs EN GB ASTM DIN |
Surface | Customers't Requirement |
Material | Q235/Q345/SS400/ST37-2/ST52/Q420/Q460/S235JR/S275JR/S355JR |
Shape | Round.square.Rectangular |
Type | Welded |
Usage | Construction Structure |
Materials Avaiable | Aluminum: 2000 series, 6000 series, 7075, 5052, etc. |
Stainless steel: SUS303, SUS304, SS316, SS316L, 17-4PH, etc. | |
Brass: 260, C360, H59, H60, H62, H63, H65, H68, H70, Bronze, Copper | |
Steel: 1214L/1215/1045/4140/SCM440/40CrMo, etc. | |
Advantage | Quality+Competitive Price+Professional Service |
Customized Service | Accept |
Our Manufacturing Capabilities
Sheet metal working
Laser Cutting
Bending
Stamping
2016 Established
2000 ㎡ Production Plant
50+ STAFFS
1000,000 piece/month Production Capacity
Dongguan Minghao Precision Molding Technology Co., Ltd. is a professional manufacturer of high quality precision engineering with many years of machining experience.
We have passed the ISO system certification, and the production process is strictly controlled to ensure that every part delivered to the customer is perfect.
Our team of professional engineers will provide you with a one-stop solution and support you to develop personalized customized products.
One-stop solution
From design, drawing, machining, surface treatment, assembly, packaging to shipping.
Personalization
We fully support your personalization and provide you with the smallest order service (MOQ: 1pcs) sample production as soon as 24 hours.
Quality assurance
We have a professional team to control the quality. Experienced engineers, precision machines, CMM and closed loop QC system, 100% inspection to ensure high quality products when shipped.
Customer service
Each customer has a dedicated sales person to provide timely technical support and after-sales service.
Choosing the appropriate sheet metal bending method is crucial for achieving high-quality results that meet design specifications and production requirements. Here are key factors to consider when selecting a suitable bending technique:
Material Type and Thickness: Different metals have varying properties, such as yield strength and elasticity, which affect how they respond to bending forces. Thicker materials may require more robust machinery and specific tooling. For example, softer metals like aluminum can be bent with less force compared to harder steels.
Bend Radius and Angle: The desired bend radius and angle dictate the type of bending process. Tighter radii might necessitate specialized tools or techniques like coining, while larger radii can be achieved through air bending. Ensuring the bend radius matches the material's minimum bend radius prevents cracking or deformation.
Production Volume: Batch size influences the choice of bending method. For small runs, manual or semi-automatic processes might suffice, offering flexibility and lower setup costs. Large-scale production benefits from CNC-controlled press brakes, which provide consistency and speed.
Tolerances and Precision Requirements: Applications requiring tight tolerances need precise control over the bending process. CNC machines offer superior accuracy, repeatability, and control, making them ideal for jobs where precision is paramount.
Tooling and Setup Costs: Initial investment in tooling can vary significantly between methods. Air bending generally requires fewer tools and has lower setup costs but offers less control over the final bend angle. Bottoming and coining, on the other hand, ensure more consistent angles but require more expensive tooling and setup.
Surface treatment processing technology
Sandblasting
Anodising
Brushing
Paint Spraying
Laser Marking
Powder Coating
Factory workshop display
High-speed rail auto parts
Medical device accessories
Motor electromechanical parts
Beauty instrument
Household appliance accessories
Electronic casing
Aerospace spare parts
3D printed accessories
Factory workshop display
FAQ
Q1: How long is your delivery time?
A1: 3-5 days for sample orders and 10-15 days for bulk orders after order confirmation. Depending on your specific project, we can expedite it for you.
Q2: What is your MOQ? Can you make machined parts according to our samples?
A2: 1 piece, yes, we accept sample processing and processing by drawing.
Q3: Will my drawings be divulged if you benefit?
A3: No, we pay much attention to protect our customers’ privacy of drawings, signing NDA is also accepted if need.
Q4: How to control product quality?
A4: First full size inspection—Mass production—Check process (3 hours sampling)—100% Shipping random checks.
We have professional QC team, control the quility during the mass production and inspect the completely goods before shipping.
Q5: What is your terms of payment ?
A5: Payment<=5000USD, 100% in advance. Payment>=5000USD, 50% T/T in advance ,balance before shippment.