Product Overview
Our Custom 3D Printed FDM PLA Rapid Prototyping Resin Model 3D Print Service offers cost-effective rapid prototyping for industries requiring complex geometries and fast turnaround. Using FDM (Ultimaker S5, MakerBot METHOD) and SLA (Formlabs Form 3+, 3D Systems ProJet 6000) technologies, we produce parts with ±0.3 mm tolerance . From concept models with fine details to functional prototypes for fit-testing, our solutions combine smooth surfaces (Ra ≤3.2 μm) with lightweight designs (up to 50% weight reduction via lattice structures), enabling agile product development for aerospace, automotive, and consumer goods.
Features
Multi-Technology Capabilities
FDM: Achieve ±0.2 mm accuracy on large parts (300x300x300mm) using water-soluble PVA supports for complex internal structures (e.g., hollow manifolds) and layer thickness options (0.1–0.3 mm) .
SLA: Produce high-detail models (0.05mm layer thickness) with smooth finishes (Ra ≤1.6 μm) for aesthetic prototypes, using photopolymer resins with cure depths of 0.1–0.2mm per layer .
Material Diversity
FDM materials: PLA (biodegradable, shore D 70), ABS (impact-resistant, shore D 80), PETG (chemical-resistant, water contact safe), and Nylon 12 (flexible, elongation at break 30%).
SLA materials: Rigid resin (shore D 85), flexible resin (shore A 40–90), castable resin (burnout residue <0.1%), and medical-grade resin (ISO 10993-5 compliant) .
Rapid Prototyping
Prototype orders completed in 1–3 days with automated slicing software (Ultimaker Cura, Formlabs PreForm) and priority build slots for urgent requests.
Multi-material printing (FDM) enables functional testing of assemblies with moving parts (e.g., gears, hinges) using dissimilar materials in a single print.
Post-Processing
Offer vapor smoothing (FDM ABS with acetone) for Ra ≤1.6 μm finishes, hand polishing (SLA) for mirror effects, and spray painting (UV-curable coatings in RAL colors).
Medical parts undergo ethylene oxide sterilization (ISO 11135) and bioburden testing (≤10 CFU/part) for surgical use cases like patient-specific surgical guides.
Applications
Product Design: Consumer electronics enclosures (fit/function testing), furniture prototypes (assembly verification), and jewelry master patterns (lost-wax casting).
Automotive: Engine bracket prototypes (fit-check with existing components), custom tooling (ergonomic testing), and interior trim mockups (aesthetic evaluation).
Medical: Patient-specific surgical guides (CT/MRI data integration), anatomical models (for pre-surgical planning), and orthotic device prototypes (fit validation).
Aerospace: Lightweight bracket prototypes (weight optimization), drone frame components (structural testing), and satellite part mockups (assembly sequence validation).
Custom Service
Design Optimization: Free DFM analysis to reduce print time (10–20%) and material waste (up to 30%), including support structure optimization and orientation recommendations.
Complex Geometry Solutions: Expertise in hollow structures (wall thickness 0.8–2mm) for weight reduction and lattice infill (density 10–50%) for structural efficiency.
Full Traceability: QR-code labeling linked to material certificates (ISO 10993 for medical), print parameters (layer thickness, temperature), and inspection reports (dimensional checks via CMM).
